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Corrosion protection: other day, other coating.

In the world of industrial engineering and maintenance, we face unique and complex challenges on a daily basis. Recently, we had the opportunity to address one such challenge with a project that required the transformation of a now corroded vital component to a high-precision, reliable part. In this article, we will share with you the process involved in the transformation of this part through the use of molecular metal coating with final ceramization.


Artifact with original profile
Artifact with original profile


 

1. Initial Inspection: A Careful Analysis.

To ensure effective intervention, we devoted time and attention to the initial inspection of the part to be treated. Through a detailed analysis, we assessed its state of corrosion and degradation, examining each part precisely.


ispezione iniziale




This preliminary phase was essential to identify critical areas that required immediate action and to carefully plan the restoration process.
















Every aspect was carefully considered, ensuring an accurate diagnosis and a targeted intervention strategy to restore the part to its optimal condition.









2. Surface Preparation

After precisely identifying the critical areas to be treated, our first step was devoted to thorough preparation of the part surface. This step is of paramount importance because it determines the optimal adhesion of the coating, which is crucial for its effectiveness over time.


preparazione della superficie: sabbiatura

We started with a deep and rigorous cleaning, using sandblasting to remove all traces of dirt, grease and corrosion residues. This technique, established in our process, has enabled us to achieve a flawless surface, free of any impurities that could compromise the adhesion of the coating. We are convinced that perfection in detail is what sets us apart and makes us the undisputed benchmark in the industry.




3. Application of Molecular Metal Coating

The heart of our restoration process is the application of the molecular metal coating, which offers exceptional protection against corrosion and degradation, restoring the surface of the piece to its original condition.



Through a chemical deposition process, we created a layer of molecular metal that firmly bonded to the surface of the part, providing lasting protection.



4. Final Ceramization

Once the application of the molecular metal coating was complete, we performed the final ceramization. This step involves applying a layer of durable ceramic over the metal coating, adding further protection and durability to the piece. The final ceramization also gave the piece a flawless aesthetic appearance, ensuring a high-quality finish.





5. Testing and Verification



Before delivering the part to the customer, we have performed a series of tests and checks to ensure that it meets the highest quality standards. Our rigorous quality controls allow us to ensure that the part is ready to be put into service with optimal performance and long-term reliability.



With our experience, expertise and the use of state-of-the-art technology, we have been able to transform a deteriorated part into an outstanding item. This project demonstrates our commitment to innovation and quality, offering solutions tailored to our customers' needs.


Thanks to the trust placed in us, we will continue to be a leader in the anticorrosive coatings industry and a partner of choice for all challenges related to the protection and maintenance of industrial components.


Do you want a tailored consultation?

If you need advice on a project, a technical problem, or any other issue related to our area of expertise, we are here to help. With our extensive experience and expertise in the field of engineering and industrial maintenance, we can offer customized advice and solutions tailored to meet your specific needs. Whether you are seeking advice on materials, maintenance procedures, plant design, or any other matter, our team of experts is ready to assist you.


Contact us today to book a consultation and find out how we can help you achieve your goals.




 



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